Process flow of crosscutting unit:

The coil carriage will transport the aluminum coil to the main and pay uncoiler, start the main and pay uncoiler to the middle oil cylinder, and tighten the aluminum coil; Start the guide plate lifting hydraulic cylinder, lift the guide plate, start the guide plate elastic hydraulic cylinder, open the aluminum coil; The main engine and the uncoiler move the aluminum coil to rotate, so that the aluminum plate successfully passes through the guide plate protruding channel and enters the pinch roll equipment that has been started. The friction force is used to pass the aluminum plate successively through the straightening roll equipment, the cleaning equipment (cleaning the oil aluminum powder on both sides of the aluminum plate, etc.), the straightening machine (straightening machine), the rotating flat shear (cutting the length), the belt conveyor (viewing the aluminum plate) and enters the palletizer table. The stacking plate is measured, and the aluminum plate is transported out by the stacking cart.

Cross shear unit usage description:

The unit is a continuous production line, which is used to cut the rolled coils of aluminum and aluminum alloy into plates of fixed length and arrange the stacks.

Main features of transverse shear unit:

(1) The shearing method is rotary flying shear

Unit transmission gear method, the selection of special alloy steel materials, after heat treatment on the imported grinding machine grinding teeth, the accuracy can reach the new specification 6 or more (old specification 1), can eliminate the impact sound during shearing.

The main drive motor is selected transverse shear communication servo motor. It is controlled by a specially planned integrated module, and the measuring accuracy can reach ±0.5mm.

(2) The straightening equipment uses six rolls

The six-fold straightener has good rigidity and high precision.

The center roll is isolated, and the traces on the side of the back-up roll cannot be repeatedly printed on the surface of the plate.

(3) No looping control is selected to reduce scratches, ensure quality and save civil construction costs.

(4) The pileboard is selected as an air cushion pileboard, which can be completed without scratches and regular pileboard.

Wanxin company to explain to you the slitting machine transmission maintenance skills:

For friends who purchase and use small vibration slitter for the first time, although the slitter is one of the more stable machines in the current industry, according to incomplete statistics, the failure probability of the slitter is far lower than the average of the failure probability of other machines in the industry, but then again, although the failure probability is relatively low, it does not say that there will be no failure. Driving may be easier to learn and master. However, while learning and mastering skills, many users lack experience in the maintenance of the roller, or even ignore it. The harm of doing so must be clear to everyone, in the early stage of buying the machine is not to see what is different. Manufacturers generally have a one-year warranty, which is also a targeted time. The slitting machine has not received regular maintenance for more than 1 year, and the probability of failure is relatively large during the following period. However, the warranty period has passed, such as the occurrence of large damage and failure, its maintenance costs are to be borne by the user himself. It can be said that the life of a machine that is regularly maintained is twice as long as that of one that is not used with care.

Due to the vibration effect of the vibratory roller, it brings some public hazards to the surrounding environment and human body, which limits the secondary use of the vibratory slitting machine. It is not appropriate to use vibratory rollers for compaction in densely populated areas, dangerous housing areas, near buildings equipped with precision instruments and the bridge deck of highway Bridges. In addition, for the impact of vibration on human health, the vibration slitting machine with poor vibration reduction effect is not welcome.

Another important trend in the development of intelligence is that random computers will be widely used in compaction machinery.1: used to carry out work. Process monitoring, machine technical status diagnosis, alarm and fault analysis. Artificial intelligence agents will greatly improve the maintenance of machines and accelerate their modernization.

First of all, we must understand the basic knowledge of the opening line, the opening line is the abbreviation of the unwinding, leveling, cutting, palletizing production line, its main task is to straighten and flatten the steel plate into a roll and then cut into different lengths according to the needs of the product, the code is stacked after loading and shipping.

At present, most of the Kaiping line adopts automatic control, and the control devices used are as follows:

[1] Programmable controller PLC, PLC anti-interference ability is strong, stable and reliable work, there are many open lines using PLC control.

[2] Industrial control machine, it is commonly seen in large open line flying shear control.

[3] The open line of the counter is usually simple shear positioning, which is difficult to achieve some special requirements put forward by users. Analysis of Kaiping line production process control process, the ordinary 8-bit single-chip microcomputer can be competent, mainly to solve the two problems of anti-interference and positioning accuracy.

[4] Single-chip microcomputer, which is especially suitable for industrial control microcontrollers, is widely used in many fields such as automobiles, machine tools, and home appliances. Practice has proved that as long as the SCM application system solves the anti-interference problem, compared with industrial control machines and PLC, it has many advantages such as low cost, flexible output form, and common faults can be handled by users themselves.

[5] On the open line, the length of the workpiece is measured by accumulating the number of pulses output by the pulse encoder. Due to mechanical inertia and other factors, the encoder will be reversed for a short time during the starting and braking process, so the counting circuit should be reversible. If the plate running speed is very high, hardware counting can be used, and in general, software counting can be used.

The production line is used to uncoil, strip and reel the coil material of different specifications into the coil material of the required fixed width size to be used in various stamping production lines. The production line has reasonable layout, convenient operation, high degree of automation, high production efficiency, high working accuracy and moderate price. It can process all kinds of cold rolled, hot rolled coil, silicon steel plate, stainless steel plate, color plate, aluminum plate and all kinds of metal plate after electroplating or painting. Widely used in automotive, agricultural vehicles, containers, home appliances, packaging, building materials and other metal plate processing industry. The production line is mainly used for loading trolley, uncoiling machine, slitting machine, trimming machine, shearing machine, stacking device and so on. At the same time, it is equipped with swinging intermediate bridge, traction device, deviation correction device, CNC feeding and measuring device. This production line is an automatic coiling processing equipment integrating machine, electricity, liquid and gas.

The uncoiling levelling and cutting production line should detect the interface signal. That is, the principle of this detection method is to check through programmable inspection, such as some control system prompts the signal light and the exchange of lights between each other, and do a simple analysis to check the fault place. The main characteristics of the hydraulic plate rolling machine motor are high speed, small transition inertia, easy to start and brake, high conditioning sensitivity, generally high-speed hydraulic motor output torque is not large, so it is also known as high-speed small torque hydraulic plate rolling machine motor, the basic type of low-speed hydraulic plate rolling machine motor is radial piston type. The coil is rolled according to the parameters of the uncoiler rules. The thickness of the coil is 20mm, the length is 2500mm, and the yield limit of the coil data is less than 250Mpa. When the main drive stops, the lifting of the upper roller, the tipping return of the overturned bearing and the cocking of the upper roller can be carried out.

By measuring the actual thickness and width of the strip through uncoiling, and comparing with the accuracy curve of the thickness meter and width meter, it can be checked whether the thickness meter and thickness and width meter involved in automatic control are normal, and whether the strip thickness and width control are within the standard. With the development of steel distribution industry and sheet metal industry, users have higher requirements for the flatness of the length cut strip in the cross-cutting uncoiling and flattening production line, this trend is particularly obvious in the sheet uncoiling and flattening production line. When determining the main parameters of the straightener roll diameter and roll distance, it is necessary to meet the requirements of the strength of the straightening roll for the large thickness of the strip, and the requirements of the straightening effect for the small thickness of the strip, as well as the strength of the universal coupling connected to the straightening roll and the strength of the journal.

High frequency straight seam welded pipe unit is a kind of equipment for producing straight seam welded pipe, which has a high degree of automation. The following will introduce the degree of automation of high-frequency straight seam welded pipe units from different aspects.

First, raw material transportation automation

The high frequency straight seam welding pipe unit can send raw materials (such as steel strip) into the welding area through automatic feeding equipment, avoiding manual operation and improving production efficiency. The conveying equipment is usually driven by a hydraulic system or an electric motor, which can control the feed speed and position of the raw material. In addition, high-frequency straight seam welded pipe units can also integrate sensors and vision systems to achieve automatic detection and positioning of raw materials, further improving the degree of automation.

Second, welding process automation

The high frequency straight seam welding pipe unit realizes the automation of welding process through welding equipment. Welding equipment is usually composed of a high-frequency power supply, welding head and control system, which can achieve fast, stable and high-quality welding of high-frequency straight seam welded pipes. The control system can automatically adjust the welding process according to the set welding parameters, such as welding speed, welding pressure, welding current, etc. In addition, the high-frequency straight seam welding pipe unit also has the function of automatic detection and correction of welding defects, such as real-time detection of weld quality through infrared scanners, and timely correction by adjusting welding parameters.

Third, pipe cutting and shaping automation

The high frequency straight seam welding pipe unit can realize the automatic cutting of the pipe through the cutting equipment, and the pipe shaping through the shaping equipment. Cutting equipment is usually composed of cutting tools, positioning devices and control systems, which can be used to quickly cut pipes according to requirements. The shaping equipment usually consists of a rolling device, shaping tool and control system, which can flatten and shape the welded pipe to meet different size and shape requirements. Cutting and shaping equipment usually uses numerical control systems, which can automatically control the movement of the tool and roll through pre-set parameters, achieving a high degree of consistency.

4. Automation of operation and monitoring

High-frequency straight seam welded pipe units usually have automatic operation and monitoring functions, which can realize the operation and monitoring of the entire production process through the man-machine interface. The operation interface is usually equipped with a touch screen, which can realize the operation of the equipment running status, parameter setting, fault diagnosis and other functions. The monitoring system is usually composed of sensors and monitoring equipment, which can monitor the operating status and parameters of the equipment in real time, such as temperature, pressure, speed, etc., and remind the operator to deal with it in time through the alarm system. Some high-frequency straight seam welded pipe units can also achieve remote monitoring and remote operation through network connection, improving the flexibility of production and the convenience of remote maintenance.

In summary, the high frequency straight seam welded pipe unit has a high degree of automation. Through the automation of raw material conveying automation, welding process automation, pipe cutting and shaping automation, as well as operation and monitoring automation and other aspects of the automation function, high-frequency straight seam welding pipe unit can achieve fast, stable and high-quality welded pipe production, reduce the difficulty and risk of manual operation, improve work efficiency and production quality.

High frequency straight seam welded pipe unit with high production efficiency is more ideal situation. High frequency straight seam welded pipe unit is used for steel pipe production equipment, through the action of high frequency current in the metal plate joints for heating, melting and welding, so as to form a continuous steel pipe. Compared with the traditional pipe welding method, the high-frequency straight seam welding pipe unit has the characteristics of simple operation, high production efficiency, good weld quality, etc., so it is widely used in steel, petroleum, chemical industry, machinery manufacturing and other industries.

The reasons why high-frequency straight seam welded pipe units can achieve higher production efficiency can be analyzed from the following aspects:

First of all, the high frequency straight seam welded pipe unit has a high degree of automation. Modern high frequency straight seam welded pipe unit mainly uses PLC control system, through programming control of the welded pipe production process, can achieve automatic feeding, cutting, welding, cooling and other links of automatic operation, greatly improve the production efficiency.

Secondly, the high frequency straight seam welded pipe unit has a high production speed. High frequency straight seam welding pipe unit adopts high frequency electromagnetic induction heating for welding, which has fast heating speed and short welding time, and can complete the production of a steel pipe in a short time, thus improving the production efficiency.

Third, the high frequency straight seam welded pipe unit has high welding quality. The high frequency straight seam welding pipe unit is heated and melted at the joint through the high frequency current, and the welding quality is higher than that of the traditional welding pipe method, and the weld quality is good, which can meet the requirements of various industries for the quality of welded pipes.

In addition, the high frequency straight seam welded pipe unit has flexibility. The high frequency straight seam welding pipe unit can adapt to the production of different specifications of steel pipes, adjust the welding current, welding speed and other parameters, adapt to the production needs of different sizes of steel pipes, and improve the flexibility and production efficiency of the equipment.

However, in order to achieve higher production efficiency, the following factors still need to be paid attention to to a certain extent:

First, the technical level and quality of the equipment. The technical level and quality of high frequency straight seam welded pipe unit directly affect the production efficiency. Only the equipment with excellent technology and reliable quality can work stably and the production efficiency can be continuously improved.

Secondly, the technical level and operational proficiency of the personnel. The operation of high frequency straight seam welded pipe unit requires a certain level of technology and operational proficiency, and different operators will also have an impact on production efficiency. Therefore, reasonable training and management of operators to improve their technical level and operational proficiency is very important to improve production efficiency.

Third, the quality of raw materials. High frequency straight seam welded pipe unit has certain requirements for the quality of raw materials, if the quality of raw materials is poor, it is easy to affect the normal operation of the unit and the welding quality, thereby reducing the production efficiency.

In summary, the high frequency straight seam welding pipe unit has a high production efficiency, is a high yield, high quality welding pipe equipment. However, in order to achieve higher production efficiency, it is necessary to comprehensively consider and optimize from the aspects of equipment technical level, personnel technical level and raw material quality, so as to give full play to the advantages of high-frequency straight seam welded pipe units and improve production efficiency.