High frequency straight seam welded pipe unit is a kind of equipment for producing straight seam welded pipe, which has a high degree of automation. The following will introduce the degree of automation of high-frequency straight seam welded pipe units from different aspects.

First, raw material transportation automation

The high frequency straight seam welding pipe unit can send raw materials (such as steel strip) into the welding area through automatic feeding equipment, avoiding manual operation and improving production efficiency. The conveying equipment is usually driven by a hydraulic system or an electric motor, which can control the feed speed and position of the raw material. In addition, high-frequency straight seam welded pipe units can also integrate sensors and vision systems to achieve automatic detection and positioning of raw materials, further improving the degree of automation.

Second, welding process automation

The high frequency straight seam welding pipe unit realizes the automation of welding process through welding equipment. Welding equipment is usually composed of a high-frequency power supply, welding head and control system, which can achieve fast, stable and high-quality welding of high-frequency straight seam welded pipes. The control system can automatically adjust the welding process according to the set welding parameters, such as welding speed, welding pressure, welding current, etc. In addition, the high-frequency straight seam welding pipe unit also has the function of automatic detection and correction of welding defects, such as real-time detection of weld quality through infrared scanners, and timely correction by adjusting welding parameters.

Third, pipe cutting and shaping automation

The high frequency straight seam welding pipe unit can realize the automatic cutting of the pipe through the cutting equipment, and the pipe shaping through the shaping equipment. Cutting equipment is usually composed of cutting tools, positioning devices and control systems, which can be used to quickly cut pipes according to requirements. The shaping equipment usually consists of a rolling device, shaping tool and control system, which can flatten and shape the welded pipe to meet different size and shape requirements. Cutting and shaping equipment usually uses numerical control systems, which can automatically control the movement of the tool and roll through pre-set parameters, achieving a high degree of consistency.

4. Automation of operation and monitoring

High-frequency straight seam welded pipe units usually have automatic operation and monitoring functions, which can realize the operation and monitoring of the entire production process through the man-machine interface. The operation interface is usually equipped with a touch screen, which can realize the operation of the equipment running status, parameter setting, fault diagnosis and other functions. The monitoring system is usually composed of sensors and monitoring equipment, which can monitor the operating status and parameters of the equipment in real time, such as temperature, pressure, speed, etc., and remind the operator to deal with it in time through the alarm system. Some high-frequency straight seam welded pipe units can also achieve remote monitoring and remote operation through network connection, improving the flexibility of production and the convenience of remote maintenance.

In summary, the high frequency straight seam welded pipe unit has a high degree of automation. Through the automation of raw material conveying automation, welding process automation, pipe cutting and shaping automation, as well as operation and monitoring automation and other aspects of the automation function, high-frequency straight seam welding pipe unit can achieve fast, stable and high-quality welded pipe production, reduce the difficulty and risk of manual operation, improve work efficiency and production quality.